ENGINEERED FOR EQUIPMENT PERFORMANCE

Physics-Based Water Treatment for Commercial & Industrial Heat Transfer Systems

Control Scale, Corrosion, and Biological Growth Without Relying on Traditional Chemical Treatment Programs

If your current water treatment program were performing exactly as expected, you probably wouldn't be looking for an alternative. Scale Free Systems offers a physics-based, non-chemical approach designed to address scale, corrosion, and biological fouling at the equipment level. Discover a different approach to protecting your cooling towers, chillers, boilers, and heat transfer equipment.

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Scale Free Systems Provides Solutions for ..

A Different Treatment Target

SFS treats the equipment—not the water.

Traditional programs manage scale, corrosion, and biological activity by repeatedly adjusting water chemistry. Scale Free Systems applies controlled physical and electrical conditions at the equipment level.

The objective is simple: keep destructive deposits from attaching to the surfaces that transfer heat.

Simplified SFS Treatment Path

Existing Water

Minerals remain in the circulating water

SFS Controller

Controlled equipment conditioning

Protected System

Reduced adhesion at heat-transfer surfaces

Mineral solids remain non-adherent
Corrosion conditions are controlled
Biofilm formation is inhibited

Application Qualification

Is SFS Appropriate for Your Facility?

Credible system selection begins with qualification. We review the complete application before recommending a conversion.

Strong Candidates

Facilities seeking measurable operating improvement

  • Recurring scale, corrosion, biofilm, or maintenance problems
  • High chemical, water, sewer, cleaning, or energy costs
  • Cooling, heating, or process equipment with accessible installation points
  • A facility team willing to establish a baseline and verify results
  • Owners looking for lower long-term treatment burden
What We Evaluate First

Site conditions determine the design

  • Open-loop or closed-loop configuration
  • Capacity, flow, temperature, load, and operating schedule
  • Makeup-water quality, cycles of concentration, and discharge requirements
  • Materials of construction and existing equipment condition
  • Biological-control requirements and the facility water-management plan

SFS recommendations are application-specific. Supplemental filtration, cleaning, monitoring, or other controls may be appropriate depending on the facility, source water, equipment condition, and governing requirements.

Request a Facility Evaluation

Our Work Speaks For Itself.

For Industry Professionals

Questions Engineers & Facility Teams Ask

Evaluating water treatment for your facility or your next project? Start with these questions about Scale Free Systems, equipment requirements, and measurable performance.

How does Scale Free Systems work?

SFS uses physics-based equipment conditioning designed to control electrical conditions at equipment surfaces. The goal is to reduce scale adhesion, address corrosion, and inhibit biological buildup in heat-transfer equipment. Our focus is the equipment and its surface conditions. SFS does not use magnets or coils.

What types of equipment can be evaluated for SFS?

Applications include cooling towers, chillers, boilers, heat exchangers, and evaporative condensers. Suitability depends on the specific water circuit, equipment materials, operating temperatures, water quality, and system layout. Boiler and closed-loop applications need their own technical review; a cooling-tower application should not be assumed to apply to every system.

Can SFS be installed on existing equipment?

Contact SFS to evaluate a retrofit or a new project. For an existing system, provide equipment information, piping drawings or photos, current treatment details, and recent water reports. The project review should establish connection locations, access, electrical requirements, and any necessary modifications before installation is scheduled.

Will installation require a shutdown?

Shutdown needs depend on the approved installation design and site conditions. Confirm any piping work, isolation, electrical work, and commissioning requirements with SFS and your mechanical contractor. Include the agreed outage window and startup responsibilities in the installation scope.

Can SFS help with existing scale buildup?

SFS is designed to prevent new scale adhesion and help reduce existing mineral deposits over time. Results and timing depend on deposit composition, severity, and operating conditions. Heavily fouled equipment may still need cleaning, and loosened material needs an appropriate removal path. Establish a baseline inspection and follow-up schedule to evaluate progress.

Can we stop using our existing treatment chemicals?

Any change to chemical treatment should follow a documented, site-specific transition plan. Review water chemistry, equipment requirements, corrosion monitoring, and biological controls with the responsible treatment and facility professionals. Do not discontinue existing treatment solely because new equipment has been installed.

Does SFS replace a Legionella water management program?

No. Equipment conditioning does not replace a facility's Legionella water management program. Cooling towers still need appropriate monitoring, cleaning, disinfection, and corrective actions. Claims about general biological control should not be treated as proof of Legionella control.

See the CDC cooling tower guidance for water management considerations.

How should we verify scale and corrosion performance?

Agree on baseline measurements and acceptance criteria before making a change. Depending on the system, evaluation may include repeatable surface inspections, deposit records, corrosion coupons or probes, water analysis, and operating trends. Compare equivalent operating conditions and use qualified interpretation of the results. Photos are useful supporting evidence, but should accompany measurements.

What energy, water, and cost savings should we expect?

There is no single savings percentage or payback period that applies to every facility. Build the business case from your current energy use, makeup and blowdown water, sewer charges, treatment costs, cleaning, and maintenance. Compare those costs with the full proposed installation and service costs. Adjust performance comparisons for changes in load, weather, and operating hours.

Will we still need blowdown, filtration, and routine maintenance?

Plan to retain the operating controls and maintenance your system requires. Equipment conditioning does not make dissolved solids or debris disappear. Review blowdown settings, solids removal, strainers, filtration, inspections, and cleaning as part of the treatment design. Any change to these practices should be supported by operating data.

What technical information should engineers request?

Request the proposed equipment specifications, installation drawings, electrical requirements, materials compatibility, operating limits, and commissioning procedure. Also confirm available monitoring outputs, any building automation integration, and the supporting performance evidence for a comparable application. Verify model-specific capabilities before adding them to project specifications.

What should be included in the service agreement?

Define who handles startup, inspections, sampling, reporting, cleaning, and corrective action. Confirm service frequency, response arrangements, consumables, warranty terms, and any performance commitments in writing. Review equipment manufacturer requirements before changing the treatment program.

What do you need to evaluate our facility?

Start with your equipment type and capacity, location, operating schedule, recent water reports, and the problem you want to solve. Photos, piping diagrams, maintenance history, current treatment costs, and utility records help clarify the application and establish a useful performance baseline.

Let's talk about your equipment.

Tell us about your system, operating challenges, and project goals to start a technical conversation with Scale Free Systems.

Discuss Your Application