Scale Free Systems / Biological Control

Microbiological Growth Control for HVAC Equipment

Help keep biological buildup from becoming an equipment problem.

Scale Free Systems uses controlled copper-silver ionization, where specified, to help inhibit microbial growth in circulating water systems. Biological control complements our physics-based approach to protecting heat transfer equipment.

Discuss Your System
Cooling-water systems Biofilm management Equipment performance
The operating challenge

Biological growth does more than make equipment look dirty.

Warm circulating water, accumulated debris and areas of low flow can create conditions for microbial growth. When microorganisms attach to wetted surfaces, they can form biofilm: a persistent layer that complicates cleaning and system control.

01 / HEAT TRANSFER

Insulating biofilm

Biological deposits can interfere with heat moving across equipment surfaces, adding to the burden on the cooling system.

02 / EQUIPMENT CONDITION

Localized deterioration

Microbial activity and deposits can contribute to conditions associated with localized corrosion.

03 / MAINTENANCE

Recurring fouling

Slime, deposits and accumulated solids can increase cleaning demands and make reliable operation harder to maintain.

How the biological-control process works

Controlled ion release. Targeted antimicrobial action.

SFS identifies timed copper-silver ion release as its biological-control method. The selected configuration must match the water circuit and the facility’s operating requirements.

01 / RELEASE

Introduce active ions

The biological-control components regulate the release of copper and silver ions into the circulating water.

02 / CONTACT

Act on microorganisms

Copper and silver ions have antimicrobial activity. Their interactions with microbial cells can disrupt functions needed for survival and growth.

03 / VERIFY

Confirm operating results

Monitor ion levels and microbiological trends alongside equipment inspections. Effectiveness depends on water conditions, exposure and system operation.

Prevention is an ongoing process. Biological control combines treatment, circulation, cleaning and monitoring to limit growth and address developing problems.
How this fits the SFS approach

Equipment protection with a dedicated biological-control function.

Our core positioning is simple: we treat the equipment. SFS focuses on the electrical environment at equipment surfaces to address scale and corrosion concerns.

Biological control adds a distinct function. When copper-silver ionization is included, ions enter the circulating water and act on microorganisms. This supports a broader approach to managing equipment fouling.

Equipment and water circuits

Focus on where biological growth can develop.

Evaluate biological-control needs in cooling towers, evaporative condensers and associated condenser-water circuits serving chillers and heat exchangers.

Cooling towers Evaporative condensers Chiller condenser-water circuits Heat exchanger water circuits
Closed chilled-water loops and boiler-related circuits require their own review. Treatment suitability depends on the actual water circuit, temperature, materials and equipment requirements.
From installation to ongoing control

Start with a baseline. Follow the results.

BEFORE STARTUP

Assess existing conditions

Review water reports, operating history, current treatment and visible fouling. Identify cleaning needs and establish a starting point for comparison.

DURING STARTUP

Establish the program

Commission the selected components and verify ion levels. Initial cleaning or supplemental treatment may be needed while the program is established.

DURING OPERATION

Inspect and adjust

Track test results, inspect accessible surfaces and service the installed components. Respond to results outside the facility’s defined control limits.

Meaningful verification

Measure more than how the water looks.

Clear water alone does not demonstrate microbiological control. Use suitable laboratory methods and consistent sampling practices to understand system conditions over time.

Culture results may be reported as CFU/mL: colony-forming units per milliliter. Interpret each result according to the test method, sample location and the facility’s monitoring plan.

Common questions

What facility teams should know.

Does SFS guarantee that all biological growth will be eliminated?

No treatment should be presented as a universal guarantee of sterile water or permanently clean surfaces. The objective is sustained biological control, supported by appropriate testing, maintenance and corrective action.

Will existing biofilm disappear immediately?

Do not assume immediate removal. Established deposits may require physical cleaning and a coordinated treatment plan. Follow-up inspections help assess surface condition.

Can we stop our current biocide program after installation?

Any change should follow a documented transition plan reviewed by the responsible treatment professionals and facility team. Startup or ongoing supplemental treatment may be necessary based on results and operating requirements.

Does copper-silver ionization add anything to the water?

Yes. It introduces copper and silver ions into the circulating water. This is the biological-control function and is distinct from SFS’s equipment-focused scale and corrosion approach.

What should we send SFS for an evaluation?

Provide equipment type, water-circuit information, current treatment details, recent water and microbiological reports, and photographs of recurring fouling. Include your operating schedule and maintenance concerns.

Get ahead of recurring biological buildup.

Talk with Scale Free Systems about your equipment, current water-treatment program and biological-control goals.

Contact Scale Free Systems